IRC Components quickshifter uses a "Strain Gauge" style sensor that is IP65 rated with quick-disconnect plug. We have put an enormous amount of energy in the form of time, technology and knowledge to create a reliable performance-oriented product. This product is encouraged for use on a closed circuit only, is not homologated for road use. IRC is not liable for any injury or damage to the operator, vehicle, or third parties from the use of this product.

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DISCLAIMERS

WARNING

CONNECTIONS

2

5

4

3

1

Follow the steps below to install the Blipper system on your motorcycle:

1.1) Fix Main Board on the frame (underseat)

1.2) Load Cell Installation (left side)

1.3) Coils connector installation (undertank)

1.4) Gearshift Connector (left side)

1.5) APS Connector. (left side)
16ZX1000S_40RLIM2DLS00D_C

  1. Fix the Main Board on underseat

Secure the main PCB under the rear seat in an easily accessible location, away from high-temperature surfaces (exhaust, cylinder head, etc.).

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1.2 Connect the Ground Wire

Connect the black ring-terminal ground wire directly to the battery negative terminal. Do not ground to the frame or engine block.

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1.3 Load Cell installation

Sensor has “magic threads” i.e. both right and left. Connect the sensor to the shiftrod balljoints.

After alignment, tighten the retaining nuts and secure the grub screws to prevent loosening from vibration.

Route the sensor wire away from hot components. Ensure a slight slack/loop in the wiring harness to prevent tension during gear changes, which could pull or damage the sensor.

Warranty does not cover wire rupture caused by improper routing or tension.

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WARNING

Adjust sensor positioning only via the designated mounting planes. Do not apply force to the sensor cover, as this may cause internal failure.

1.4 Coils connections

Take the coils harness.

Cablaggio

Locate the ignition coils. Unplug the OEM connectors and insert the IRC bypass harness in-line. Order does not matter.

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1.5 Gearshift Connector

(Optional but Recommended)

Locate the OEM gear position connector under the left side of the seat. Solder or securely crimp the IRC yellow wire to the central white wire using a proper connector or solder joint with heat shrink.

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1.6 APS Connector

Take the APS bypass:

Locate the APS connector near the left side of the cylinder head. Disconnect the OEM plug and install the IRC bypass harness in-line.
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1.7 Upshifting connection

Locate the OEM upshift connector on the left side, following the wiring from the stock quickshifter sensor.Connettore KAWA_2

Locate the OEM upshift connector on the left side, following the wiring from the stock quickshifter sensor. Remove the OEM connector and replace it with the IRC bypass cap.Cappuccio

DISPLAY

SETTINGS

To enter the programming menu, press and hold both buttons simultaneously. Then:

WARNING

Only modify the parameters listed below. If a menu does not appear in this list, do not alter its value.

Parameter Function Range / Notes Default
`t` Ignition/Fuel Cut Duration Adjustable: 20–99 ms 60 ms
`rL` Minimum RPM Threshold

Blip & Upshift inactive below rL RPM setting. Timing scales automatically above this limit.

Display scale: /1000.

02
`SL` Downshift Blip Timing at rL Sets blip duration at minimum RPM threshold. 75
`L` Upshift Preload Threshold Customize per rider preference. With ignition ON & engine OFF.
Move shift lever upward until gearbox spring resistance is felt.
Display shows "—" momentarily.
Adjust if trigger occurs too early/late.
17
`S` Actual Load Display Shows real-time applied load on the sensor. Useful for preload tuning and monitoring gearbox wear. —
`S` (Max Load) Peak Load Capture

Press & hold lower button;

“--" blinks for ~10s then displays maximum recorded load during that period.

Aids in preload optimization and drivetrain health monitoring."

`tS` Downshift Blip Timing at 8,000 RPM

Range: 20–98 ms. At 12,500 RPM, timing increases by +70 ms. CPU interpolates linearly between points.

Excessive duration causes post-shift forward push; Insufficient duration causes incomplete engagement.

Start high and reduce during track testing.

85
`LS` Downshift Preload Threshold Adjust similarly to L" but in the downshift direction. Display shows "-- when threshold is met. 14
`CE` Shift Rod Direction (Push/Pull)

“C" = Pushing (compression)

"E" = Pulling (extension). To calibrate: engage 2nd gear, attempt shift to 3rd. Observe shift rod motion.

C
`OC` Upshifting Circuit Type

“O” = Normally Open (standard for OEM quickshifters & most add-on modules).

“C” = Normally Closed (for direct coil cut/UPKIT or Power Commander V compatibility).

C
`1A` Lower Gear Blip Increase (3→2 & 2→1) Adds “1A” ms per step to compensate for tighter lower-gear ratios. 00
`rr` Shift Smoothness

If OEM or aftermarket upshifter is present, set to 00.

Higher values increase damping/smoothness.

Set after defining ideal upshift RPM.

Display scale: /1000.

02
`tt` Firmware/Model Identifier Do not modify. If accidentally changed, restore to: 14 14

WARNING

A too high preload “L” or LS”could affect the gearbox reliability and makes the shifting “harsh”. A too low preload could cause unpredicted up/down signals. So properly adjust this parameter

QUICK PRESETTING SUGGESTIONS

The system ships pre-configured for safe operation. Only adjust CE (Section 3.8) to enable immediate blip functionality. All default values are conservative. Riders must fine-tune parameters to match their riding style and track conditions.

4.1 Preload Calibration (L & LS)

4.2 Blip Timing Calibration (tS & SL)

TROUBLESHOOTING

Symptom Diagnostic Steps
5.1 Motorcycle does not start • Verify UPKIT harness is correctly installed at coils (Section 1.4).
• Confirm OC parameter is set to C.
• Ensure ground wire is connected to battery negative, not frame.
• Check display for E1". If present, contact authorized dealer.
Verify sensor nuts/grub screws are tight to prevent vibration-induced failure.
• If using LiPo/lightweight battery, test or replace."
5.2 System continuously cuts/blips without lever input

• Verify ground wire is on battery negative.
• Check for E1 on display. Contact dealer if present.

• Secure sensor hardware per Section 1.3.

• Test/replace lightweight battery if applicable.

5.3 Blipper works, Upshift does not

• Verify CE setting (Section 3.8).

• Confirm battery ground connection.

• During upshift attempt display should show "- -" and you should hear a relay click. If not adjust "L per Section 5.1.

• Check for E1 code.

• Secure sensor hardware.

• Verify UPKIT harness installation (Section 4.3/1.4).

• Test/replace lightweight battery.

5.4 Upshift works, Blipper does not

• Verify CE setting.

• Confirm battery ground.

• During downshift display should show "- -" and relay should click. If not adjust "LS per Section 5.1.

• Check for E1.

• Secure sensor hardware.

• Test/replace lightweight battery.

5.5 System operates in reverse • Verify CE parameter (Section 3.8).
5.6 Limp mode after blip (especially high RPM)

• Confirm APS connection (not TPS). Follow wiring from throttle grip; connect to first available connector (Section 1.5).

• Reduce SL and tS values.

5.7 Upshift gears not fully engaging or disengage

• Increase t value.

• Verify L setting per Section 5.1. Adjust ±2 points and retest.

5.8 Downshift gears not fully engaging or disengage

• Increase SL and tS.

• Verify LS per Section 5.1. Adjust ±2 points and retest.

5.9 Bike pushes forward during blip

• If above 8,000 RPM: reduce tS.

• If below 8,000 RPM: reduce "SL.

WORKING CONDITIONS

11÷17.5V; -20°C÷ +60°C

Enjoy your choice.

For any questions or troubleshooting queries, please contact us at:

tech-support@irccomponents.it • Ph. (+39) 010 8352973